Arctic Cat 2014 400 ATV manuals

Arctic cat 2014 400 ATV Operator's Manual (88 pages)

Brand: Arctic-cat | Category: Offroad Vehicle | Size: 5.52 MB |

English

Table of contents

Operate

2

Foreword

3

Table of Contents

4

Limited Warranty

5

Coverage

8

Limitations

8

Limited Liability

8

Legal Rights

8

Additional Information

8

Coverage (U.S. Only)

9

Declaration of Conformity

10

DIVISION I - SAFETY

11

Hazardous To Operate

11

2-Up ATV Safety Alert

12

Rider Training Course

13

Hangtags

14

! WARNING

15

Warnings

17

PASSENGER

18

NEVER CARRY MORE THAN ONE

18

Prevention

27

Active Riding

31

Sound Judgment

32

Supervision

37

TRV Specifications

38

 NOTE: The ATV you have pur

39

ATV Operation

40

General Information

51

550/700/1000

52

Power Steering

55

(XT/Limited)

55

Speedometer/LCD

55

(Digital) (400)

55

 NOTE: When the bottom seg

56

 NOTE: Clock memory power is

56

Speedometer/LCD (500/

57

550/700/1000)

57

 NOTE: The ATV should be on

60

1411-877

61

738-424A

62

 NOTE: Arctic Cat recommends

63

Engine Break-In

64

Burnishing Brake Pads

64

General Maintenance

65

Liquid Cooling System

66

(500/550/700/1000)

66

Oil Cooler (400/1000)

66

Shock Absorbers

67

General Lubrication

67

 NOTE: To check each, remove

68

Hydraulic Hand Brake

69

Rear Foot Brake

70

Protective Rubber

70

Spark Plug(s)

74

Throttle Cable

74

Adjustment

74

Engine Idle RPM

75

Adjustment (400)

75

Air Filter

75

400/500/550/700

76

0732-649

77

Headlight 12V/27W (4)

78

ATV-0070C

79

2411-078

79

3411-968

79

Preparation For Storage

81

Preparation After Storage

82

 Address Change

83

 Ownership Change

83

 Warranty Transfer

83

CHANGE OF ADDRESS/OWNERSHIP/

83

WARRANTY TRANSFER TO:

83

ARCTIC CAT INC

84

PRODUCT SERVICE AND

84

WARRANTY DEPT

84

P.O. BOX 810

84

THIEF RIVER FALLS, MN 56701

84

Maintenance Record

85

Identification Numbers Record

87

Arctic cat 2014 400 ATV Service Manual (124 pages)

Brand: Arctic-cat | Category: Offroad Vehicle | Size: 7.00 MB |

English

Table of contents

SERVICE MANUAL

1

FOREWORD

2

TABLE OF CONENTS

4

General Information

5

General Specifications

5

* w/Blue Loctite #243

6

** w/Red Loctite #271

6

*** w/Green Loctite #609

6

****w/“patch-lock”

6

Torque Conversions

7

(ft-lb/N-m)

7

Break-In Procedure

7

Gasoline - Oil - Lubricant

7

Genuine Parts

8

Preparation For Storage

8

Preparation After

9

Periodic Maintenance

10

Lubrication Points

11

Air Filter

11

Valve/Tappet Clearance

12

Testing Engine

13

Compression

13

Spark Plug

13

Muffler/Spark Arrester

14

Adjusting Throttle Cable

14

Adjusting Engine RPM

15

Engine/Transmission

15

Oil - Filter

15

Front Differential/Rear

16

Drive Lubricant

16

Driveshaft/Coupling

17

Nuts/Bolts/Cap Screws

17

TAILLIGHTS-BRAKELIGHTS

18

RUNNING LIGHTS/BACK-UP LIGHTS

18

CHECKING/ADJUSTING HEADLIGHT

18

Shift Lever

19

Frame/Welds/Racks

19

Hydraulic Brake Systems

19

INSPECTING HOSES

20

CHECKING/REPLACING PADS

20

Burnishing Brake Pads

21

Checking/Replacing

21

INSTALLING

22

Steering/Frame/Controls

24

Front Body Panel/Fender

24

Rear Body Panel/Rack

25

CLEANING AND INSPECTING

26

Steering Post/Tie Rods

27

LCD Gauge

28

Handlebar Grip

29

Throttle Control

29

Steering Knuckles

30

ASSEMBLING AND INSTALLING

31

Measuring/Adjusting

32

Front Rack

32

Front Bumper Assembly

33

Exhaust System

33

Problem: Engine overheats

38

Condition Remedy

38

Removing Engine/

39

Transmission

39

Top-Side Components

41

Removing Top-Side

41

Components

41

AT THIS POINT

43

Servicing Top-Side

44

ATV-1082

45

ATV1082A

45

ATV-1070

47

ATV-1069

47

Inspecting Cam Chain Guide

49

Honing Cylinder

49

Measuring Camshaft Runout

49

ATV1013A

50

C. Cylinder Head/Camshaft

52

D. Cylinder Head Cover/Rocker

52

Left-Side Components

55

Removing Left-Side

55

B. Rotor/Flywheel

56

C. Starter Motor

56

Servicing Left-Side

57

REPLACING STARTER CLUTCH

58

ASSEMBLY

58

REPLACING STARTER GEAR

58

Installing Left-Side

59

Right-Side Components

60

Removing Right-Side

60

“left-hand” threads

62

Servicing Right-Side

63

Installing Right-Side

64

Center Crankcase

67

Separating Crankcase

67

Disassembling Crankcase

68

Servicing Center

69

Crankcase Components

69

Tooth Contact Shim Correction

70

Assembling

73

Assembling Crankcase

74

Joining Crankcase Halves

76

Installing

77

Fuel/Lubrication/Cooling

80

Electric Choke

80

Carburetor

81

DISASSEMBLING

82

Throttle Cable Free-Play

86

Engine RPM (Idle)

86

Gas Tank

87

Oil Filter/Oil Pump

89

Testing Oil Pump

89

Pressure

89

Oil Cooler

90

Electrical System

91

Electrical Connections

91

Charging

92

(Wiring Harness Side)

92

Oil Temperature and

93

Cooling Fan Switches

93

Fan Motor

93

Fuse Block/Power

94

Distribution Module

94

Ignition Coil

95

Speed Sensor

95

Ignition Switch

96

Handlebar Control

97

Switches

97

Gear Position Switch

97

Stator Coil

97

Starter Relay

98

Starter Motor

98

CDI Unit

99

Regulator/Rectifier

99

Ignition Timing

101

Troubleshooting

101

Drive System

103

Front Differential

103

Disassembling Input Shaft

104

Assembling Input Shaft

105

Disassembling Pinion Gear

106

Shimming Procedure/Shim

107

Selection

107

Backlash

107

Ring Gear End-Play

108

RING GEAR/THRUST BUTTON

109

Removing

109

Inspecting

109

Installing/Shimming

109

Removing Needle Bearing

110

Installing Needle Bearing

110

Removing/Installing Axle Seal

111

Drive Axles

112

! WARNING

113

Rear Gear Case

114

Hand Brake Lever/Master

115

Cylinder Assembly

115

Hydraulic Brake Caliper

116

Troubleshooting Drive

119

Troubleshooting Brake

119

Suspension

120

Shock Absorbers

120

Front A-Arms

120

Rear A-Arms

121

Wheels and Tires

122

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