Arctic Cat ZR 120 Service Manual download pdf (Page 27)

IO060A

12. Position the throttle cable in the bracket; then con-

nect the cable to the throttle lever. Tighten the

adjustment jam nuts securely.

IO057B



NOTE: At this point, install the drive chain (see Drive

Chain and Sprockets section).

13. Install the choke cable into the bracket and carbu-

retor butterfly arm. Adjust the cable and secure

with the jam nuts and pinch screw.

IO106A

14. Install the breather tube into the air cleaner case.

15. Connect the engine wiring harness to the main

wiring harness; then secure the wiring harnesses

with a cable tie.

16. Connect the fuel hose to the carburetor; then turn

the gas tank shut-off valve to the OPEN position.

Changing Oil



NOTE: The front of the snowmobile must be elevated

until the bottom of the front bumper is approximately

18.5" from the floor so the engine is in a level position

when checking/changing the oil. Also, assure the

engine is “cooled down” to room temperature to allow

the oil to drain into the sump.

0744-920

1. Remove the access plug; then place a drain pan

beneath the engine.

2. Using a flat-blade screwdriver, release the hood

latch; then release the two hold-down straps and

open the hood.

3. Loosen the oil level stick; then remove the oil

drain plug from the crankcase and allow the oil to

drain.

4. Install the drain plug; then tighten to 12 ft-lb.

5. Remove the oil level stick; then pour 600 ml (20.3

fl oz) of recommended oil into the fill hole.

6. Install the oil level stick; then install the access

plug.

7. Close the hood and secure with the straps and

latch.

Recoil Starter

0745-012

KEY

A. Cap Screw

B. Reel

C. Shoulder Screw

D. Drive Plate

E. Ratchet Arm Set

F. Friction Spring

G. Spiral Spring

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Arctic Cat ZR 120 Service Manual Page 27

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