Arctic Cat DVX 300 manuals

Owner’s manuals and user’s guides for Offroad Vehicle Arctic Cat DVX 300.
We providing 3 pdf manuals Arctic Cat DVX 300 for download free by document types: User Manual, Operator's Manual, Service Manual


Table of contents

SERVICE MANUAL

1

FOREWORD

2

TABLE OF CONTENTS

4

General Information

5

General Specifications

5

Torque Specifications

6

Torque Conversions

7

(ft-lb/N-m)

7

Break-In Procedure

7

Gasoline - Oil - Lubricant

7

Genuine Parts

8

Preparation For Storage

8

Preparation After

9

SPECIAL TOOLS

10

Lubrication Points

11

Air Filter

11

Valve/Tappet Clearance

11

Testing Engine

12

Compression

12

Spark Plug

12

Muffler/Spark Arrester

13

Engine Oil - Filter

13

Rear Drive Lubricant

14

(Utility)

14

Transmission Lubricant

14

Drive Chain (DVX)

15

! WARNING

16

Hydraulic Brake Systems

17

INSPECTING HOSES

18

CHECKING/REPLACING FRONT

18

Auxiliary/Rear Hydraulic

19

MEASURING/REPLACING REAR/

20

AUXILIARY BRAKE PADS (DVX)

20

Removing

20

Inspecting and Measuring

20

Installing

20

Burnishing Brake Pads

21

Checking/Replacing

21

Steering/Frame/Controls

23

REMOVING (Utility)

24

INSTALLING (DVX)

24

Steering Post Cover/

25

Instrument Pod

25

Steering Post/Tie Rods

26

Measuring/Adjusting

28

Toe-In/Toe-Out

28

Front Brake Lever/Master

28

Cylinder Assembly

28

Auxiliary Brake Pedal/

29

Master Cylinder

29

Assembly

29

Throttle Control

30

Engine/Transmission

32

Removing Engine/

33

Transmission

33

Top-Side Components

38

Removing Top-Side

38

Components

38

AT THIS POINT

39

Servicing Top-Side

40

ATV1013A

41

ATV-1011A

42

ATV-1070

43

ATV-1069

43

ATV-1085B

43

726-306A

43

Installing Top-Side

44

C. Cylinder Head

45

D. Valve Cover

45

Left-Side Components

46

Removing Left-Side

46

Servicing Left-Side

47

Cleaning and Inspecting

48

Assembling/Installing

48

V-BELT COVER

49

DRIVE PULLEY

50

DRIVEN PULLEY/CENTRIFUGAL

50

CLUTCH ASSEMBLY

50

Disassembling

50

Inspecting

51

Assembling

52

Installing Left-Side

53

Right-Side Components

54

Removing Right-Side

55

A. Transmission (Utility)

56

Servicing Right-Side

60

TRANSMISSION (Utility)

62

SECONDARY GEARS

63

Correcting Backlash

63

Installing Right-Side

67

Assembling Crankcase

69

Joining Crankcase Halves

70

Installing Engine/

70

Problem: Engine lacks power

75

Condition Remedy

75

Problem: Engine overheats

75

Fuel/Lubrication/Cooling

76

Carburetor

76

Throttle Cable Free-Play

80

Engine RPM (Idle)

80

Gas Tank

80

Gas Tank Valve

81

Gas/Vent Hoses

81

Oil Flow Chart

81

Oil Pump

82

Liquid Cooling System

82

Radiator

82

Hoses/Thermostat

83

Water Pump

83

Brakelight Switch

86

(Auxiliary)

86

(Handlebar Control)

86

Coolant Temperature and

87

Cooling Fan Switches

87

Fan Motor

87

Fuse Block

87

Ignition Coil

88

Indicator Lights (DVX)

89

LCD Gauge Assembly

89

Ignition Switch

90

Handlebar Control

90

Switches

90

Magneto Coils

91

Starter Motor

91

Starter Relay

91

CDI Unit

92

Regulator/Rectifier

92

Start-in-Gear Relay

92

Headlights

93

Taillight - Brakelight

93

Ignition Timing

93

Rear Drive Assembly

96

Rear Drive Axle (DVX)

96

Removing Bearings

98

Installing Bearings

98

Rear Drive Axle (Utility)

99

CLEANING AND INSPECTING

101

DISASSEMBLING

101

ASSEMBLING

103

Checking Tooth Contact

104

Correcting Tooth Contact

105

Checking Backlash

105

REPLACING SWING ARM SEALS

105

AND BEARINGS

105

INSTALLING

106

Troubleshooting

108

Drive System

108

Brake System

108

Suspension

109

Front and Rear

109

Suspension Assembly

109

Schematics

109

Front Shock Absorbers

109

Rear Shock Absorber

110

Swing Arm

111

ASSEMBLING AND INSTALLING

112

Front A-Arms

114

Wheels and Tires

116





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